Proactive maintenance is good for business. We monitor our own health so that we can live longer and better, minimizing the consequences of when we eventually die. We can do the same for our plants, systems, and equipment.
Uptime items are related to the book, Uptime, maintenance management and its elements such as planning and scheduling, MRO, etc.
Asset Information Management ensures the delivery of maximum value to your business. Decisions informed by timely, accurate, and complete evidence (information) are what propel achievement. Learn what we do wrong so often and what we can do about it.
You have saved maintenance and parts costs during the Covid-19 pandemic. Your maintenance work is now focused largely on fixing breakdowns. Very soon your costs will rise and you will need those laid-off workers back. You will now be digging yourself out of a big hole! Our online tool can help.
Pay $3k now to keep out of trouble or more to get out of jail later. Your plant asset performance is down and you know it. It’s only a matter of time before there is an accident. You need to improve but funds are limited.
The expert consultants will want to begin with some sort of an assessment. They will identify problems and offer solutions, for a price (likely $50k or more). You can’t afford it. Some consultants might even be former employees. Ask yourself, “if they worked here before, then why didn’t she/he fix what was wrong when they were here?” Consider getting a different consultant but you will still struggle with a big inconvenient truth! (more…)
Here’s a case where they didn’t know how to keep the boss out of jail! In Jan 2019, a mine tailing dam (the structure used to contain waste from mining operations) collapsed. The video below shows the event. 259 people were confirmed dead and 11 declared missing. Cause – liquefaction – a commonly occurring phenomenon, and one that this particular mine had been warned about. Outcome – fatalities and associated human cost, suspended operations (for a brief period), company reputation, criminal charges (executives and engineering consultants). Risk management is an often neglected part of our job. (more…)
Reliability is what you get when you do the right maintenance the right way. Doing things inefficiently is expensive and leads to failures. Doing the wrong things leads to failures. Fixing one does not automatically fix the other. You need to focus on both. What's it worth to you? Read this article to find out.
Online training is actually a pretty good way to go! For me, that’s a revelation. The isolation and distancing measures being imposed due to the Corona Virus pandemic have been a game-changer in our business and personally. In the process of shifting training content to online formats, I’ve learned a lot.
My conclusion is that online training isn’t just an alternative to the “real thing”, it can actually be a better experience. (more…)
Dealing with MRO parts is an essential part of good planning and scheduling. Yes, Supply Chain takes care of it, but it will work well for us only if we help them.
Are you finding it hard to get certain parts to keep your assets operating? This situation is a familiar and ongoing issue associated with performing maintenance on systems that have been in operation for some time. (more…)
Understanding conditional probability is key to determining the right maintenance and how it impacts your reliability
In part 1 of this 2 part series, “Maintenance and Reliability Maturity”, I point out that achieving the maximum value from your physical assets will require excellence in 2 main dimensions, efficiency, and effectiveness. Those are described more fully in our recent book, “Paying Your Way“. I also promised a Maintenance and Reliability Maturity Assessment tool. That tool is now available to you, our readers.
The link below will take you to a web-page that is only accessible via the link – it is not included in our website’s menus or other links. When you click on it, you will see a brief explanation of how to use it and then a series of 10 questions, 5 on efficiency, and 5 on effectiveness. In a few of them we use terms that have precise definitions, so please read those definitions (in light blue boxes) before entering your answers to the questions in the light green answer cells. (more…)